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Refractory materials in the cement industry

Description

Company ENCE GmbH supplies shotcrete materials with a low content of cement and high-flow refractories. Our company is ready to help and provide advice on design, engineering and installation.

Cement production process:

Chalk + Clay (wet) → 1400 –1500 ° C = Clinker
Limestone + Slate (dry) → 1400 –1500 ° C = Clinker

Main features and benefits of materials

  1. Improved resistance over the entire temperature range;
  2. Reduced content of flux agents;
  3. Dense compact structure;
  4. Installation is possible using standard gun equipment;
  5. Quick installation;
  6. High strength and wear resistance;
  7. Low porosity;
  8. Improved flow characteristics;
  9. Ability to pump of most materials.

Key applications

  • Cyclones;
  • Cyclones (Guncrete 130 Guncrete BFS, EHSC, Higun 160);
  • Lower preheater/Ascending pipe (Hicast Super, Morflo 160, Morflo 60 SiC, Guncrete BFS, Higun 160/60 SIC);
  • Preroasting furnace (Higun 160/170, Morflo 160);
  • Loading chute/slope (Hicast Super, Morflo 160, Morflo 60SiC, Higun 160/60 SIC;
  • Feed cone (Hicast Super, Morflo 160, Morflo 60 SiC);
  • Chain section (EHSC, Higun 160/170, Hicast/Morflo);
  • Tertiary duct (Higun 160, Guncrete BFS);
  • Burner pipe (Hicast, Morflo 170, Morflo 165, Morbond 170);
  • Cap (Higun 160/170, Plasgun, Guncrete 160);
  • Furnace exit ring (Hicast, Morflo, Higun).

Grate Cooler System

Drop zone (Hicast, Morflo, Higun)
Border (Hicast Super, Morflo 160)
Walls / roof (Gun 130, Gun BFS, Higun 160/SIC, Morflo 160, Morflo SiC)

Drop zone (Hicast, Morflo, Higun)
Border (Hicast Super, Morflo 160)
Walls / roof (Gun 130, Gun BFS, Higun 160/SIC, Morflo 160, Morflo SiC)


Examples of the use of refractory materials in the cement industry

Burner pipe lined with Morflo 165 and Morbond 170

Furnace exit ring of Higun material

Rotary kiln lined with HicastSuper material

Higun 170 in burner cone area

Higun 160 in tertiary air duct